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Our Process

Unsolved Problem

Collaborate and discuss requirement with client. Overview full scope, context, and constraints. Research and analyse.

INVENTION

Converge knowhow, technology and creativity to find solution. Create first design. Work with client to finalise spec.

DESIGN DETAIL

Full detailed design stage – electronic, mechanical, technological, systems …

REVIEW

Review 3D data and concepts with client. Revise and tweak.

PROTOTYPE

Release all files for prototyping. Assemble product parts. Program, test and trial.

DEVELOP

Evaluate in live environment, consider any current or future developments.

BUILD

Build quality product – in-house for small, specific batches or manage manufacturing through our expert suppliers. EMP personally test & ensure highest quality products and packaging.

Explore Our Projects

Each project we undertake is a blend of inventive thinking, technical precision, and hands-on craftsmanship. From bespoke electronics to full-scale industrial systems, our case studies reveal how we solve complex challenges with creativity — delivering solutions that are both practical and inspirational.

At EMP Designs, we specialise in the design and development of bespoke electronic systems for props used in film, television, theatre, and live experiences. We work with production teams, prop makers, and designers to transform static or mechanical props into fully interactive, controllable, and reliable electronic systems that perform consistently.


Every project is different, and we build electronics specifically around the creative and practical requirements of the prop. This can range from simple illuminated effects through to complex interactive systems involving sensors, wireless control, sound, motion, and synchronised behaviours.


Custom Electronic Design

Our in-house team design and manufacture custom electronic systems tailored to each prop. This includes PCB design, embedded programming, power management, and integration of control systems that are compact enough to be hidden within props without affecting their appearance or usability.


We regularly develop solutions involving:

  • LED and pixel lighting systems

  • Wireless control and remote triggering

  • Battery-powered electronics for standalone operation

  • Sensor-based interaction (touch, proximity, motion, time-of-flight)

  • Sound and audio integration

  • Bespoke miniaturised control boards for tight internal spaces


Seamless Integration into Props

A key part of our work is ensuring that electronics are fully integrated into the prop without compromising design, durability, or performance. We collaborate closely with prop builders and designers to ensure electronics are mechanically supported, serviceable, and robust enough for repeated use in demanding production environments.

We understand the practical realities of set use, including fast turnaround times, repeated handling, and the need for reliable performance under pressure.


Control & Interactivity

Where required, we develop control systems that allow props to be operated in real time or triggered remotely as part of a wider production system. This can include integration with DMX, Art-Net, wireless networks, or bespoke control protocols depending on the production workflow.

We also build interactive behaviours where props respond to user input, environmental triggers, or pre-programmed sequences, adding depth and realism to the final effect.


Prototyping to Production

We support projects from initial concept through to final production units, including:

  • Concept development and feasibility testing

  • Rapid prototyping and proof-of-concept builds

  • Electronics design and embedded software development

  • Mechanical integration support

  • Final build, testing, and commissioning


Whether it’s a one-off hero prop or a full production run, we ensure consistency, reliability, and repeatable performance.


Built for Production Use

Our systems are designed specifically for use in professional production environments. That means robust construction, reliable operation, and thoughtful design that considers everything from battery life and heat management to service access and on-set usability.


At EMP Designs, we combine electronics engineering with an understanding of creative production to deliver props that don’t just look right — they perform exactly as intended, every time.

RELATED PROJECTS

Glow, redefined
Designing a Controlled, Reusable Glow Stick with LED Technology
Portable Wireless LED Spheres
Portable Wireless LED Spheres
Custom prop Design
Designed to Fit Your Prop – Not the Other Way Around

PROCESS

Film Set Props, lighting and electronics

Behind the Scenes, On the Screen

EMP Designs supports industries where precision control, compact systems, and reliability under pressure are essential.

  • Film & TV – from lighting effects and motion control to hidden prop electronics

  • Theatre & Live Events – creating responsive, discreet control systems for stage use

  • Architectural & Art Installations – designing embedded lighting and automation

  • Product Development & R&D – prototyping and building one-offs to production scale

 

Our work has appeared in productions such as Harry Potter, Casino Royale, and Guardians of the Galaxy. 

Bespoke Electronics for Props

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